:00Thu 24 Sep

SR-01 · Reel rack A

Online SMT hall › SMT Line 2 · position 1

Technical details
Shape
5 tiers × 32 bays
Controller
CTRL-A01
Address
192.168.0.21
Floor label
POS-L2-01 · Station SMT-2 works on this rack
Working rack on this station

Reels Janus doesn’t know

118 reels on record

Every bay that reads a reel has a record but one: SR-01-T5-L30 holds R-2026-0077 with no record. It is difference 2 in COUNT-260714-A, where a supervisor decides it.

Bays

T5T4T3T2T1
  • Occupied
  • Empty
  • Reserved
  • Blinking red · an unexpected removal
Left tower off · Right tower green · blinking
Bays as a list
SR-01 bays
BayRecordSensorSize
SR-01-T2-L10R-2026-0175
PN-0402-100N · 4 000 pcs · an unexpected removal		Clear · since 14:217″
SR-01-T5-L22Empty · last bay of R-2026-0088, booked Missing by Janus 13:22Empty · dark7″
SR-01-T4-L31R-2026-0109
Being put in · Put-in not finished · Márta Kovács		Empty7″
SR-01-T3-L14R-2026-0042
PN-0603-10K · 5 000 pcs · stored 14:32		Reel7″
SR-01-T2-L28R-2026-0012
Reserved · WO-260714-07 · item 1		Reel7″
SR-01-T4-L12R-2026-0164
Reserved · WO-260714-07 · item 4		Reel7″
SR-01-T1-L25R-2026-0145
Reserved · WO-260714-07 · item 6		Reel7″

Showing a few of 160. Open Inventory to search and export every bay.

Connection path

Reading only · never turns lights on

  1. Janus serverjanus-smt-line2Running
  2. Rack networken5 · approved Mon 18 AugOnline
  3. Controller CTRL-A01192.168.0.21:502Online since 06:02 · 24 ms
  4. RS-485 bus 110 of 10 boards answerOK
  5. Sensors160 of 160 reportingOK

Identify

T5T4T3T2T1

Tiers light amber in turn, then the rack flashes twice. 3 s.

Tower lights

5 lamps each · red, yellow, green, blue, white

Tower rules · the first match wins on each tower

Which readings count

When a reading counts

A reading counts only when the board answered, in the current connection, and newer than the last one Janus used. The controller saying “received” is not a reading.

Controller online since 06:02

SR-01 readings per board
Part of tierBoardReadingLast good readingCounts
Tier 1 · 1–32boards 1, 2OK0.4 s agoYes
Tier 2 · 1–32boards 3, 4OK0.7 s agoYes
Tier 3 · 1–32boards 5, 6OK0.3 s agoYes
Tier 4 · 1–32boards 7, 8OK0.6 s agoYes
Tier 5 · 1–32boards 9, 10OK0.2 s agoYes

Check sensors again

Every board · 160 bays · nothing lights

Bay light test

Bay idSR-01-T3-L05
Colour

Blinks for 3 s · tell people at SR-01 first

Controller link

Online · updates every 2 s

Response time
24ms
median of the last 60 reads
Reads per second
20
all 10 bay boards answering
Waiting to send
0
nothing waiting
Last full read
0.4s
complete
Technical details for IT
Model
HF-XGate2-P4 · serial 0410-202506-001-0201
Address
192.168.0.21:502 · switch port P1
Firmware
V2.01-2503 · reported by the controller 06:02
Boards
10 bay boards + tower board 11 · left tower out 1 · right tower out 2
Profile
janus.light-grid.xgate-tera-input.v1

Events

Open all SR-01 events in Activity
  1. 14:32
    Stored · R-2026-0042 at T3-L14
    Márta Kovács · sensor confirmed
  2. 14:20
    Put-in started · R-2026-0109 at T4-L31
    Márta Kovács · not confirmed yet
  3. 13:05
    Counted · tier 5 · COUNT-260714-A
    Gábor Nagy · 2 differences
  4. 12:52
    Left tower yellow
    Janus · T5-L22 · right tower stays off
  5. 12:52
    Reel removed without a take-out · T5-L22
    Sensor · record says R-2026-0088 · sent to the Review queue
  6. 06:02
    Controller online
    Janus · after planned restart

Controller maintenance

Firmware V2.01-2503 · reported by the controller 06:02

  • Update firmware
    V2.02-2510 is available from Danutek (released Mon 15 Sep). SR-01 is Limited for about 15 min while the vendor tool runs, then Janus checks it answers and records both versions.
  • Replace the controller
    A new box takes over CTRL-A01: its name, address, wiring and every bay record. Nothing about the bays or reels changes.

Pause CTRL-A01 for a vendor tool

Janus releases the controller so a vendor tool can connect to it. Every bay on SR-01 shows Unknown until you reconnect. This is not electrical isolation.

Place

About place

Where the rack stands. It changes only through Move; bays and reels keep their records.

Where
SMT hall › SMT Line 2 · position 1
Floor label
POS-L2-01 · on the floor in front of the rack
Rack labels
RACK-SR-01 · one on each end
Home station
Station SMT-2 · its default working rack · set in Equipment
Switch port
P1 · seen 06:02

Re-files POS-L2-01; nothing moves. From the site’s areas and lines.

Place history · 1at SMT Line 2 · position 1 since Tue 9 Sep
  • SMT Line 2 · position 1
    since Tue 9 Sep · Set up there by Dávid Horváth

Setup

  1. IdentifyTue 9 Sep (done)
  2. NameSR-01 (done)
  3. Where it isSMT Line 2 · position 1 (done)
  4. Address192.168.0.21 (done)
  5. Shape5 × 32 (done)
  6. Check it answersPassed (done)
  7. Add to serviceTue 9 Sep (done)

Added to service by Dávid Horváth on Tue 9 Sep.

Storage and shape

About storage and shape

Bay widths and names change in Layout.

Holds
Reels
Shape
One side · 5 tiers × 32 bays · no double-height tiers
Bays
160 × 7″ · 2 boards of 16 per tier
Tower lights
2 · left end and right end, each set on its own
Names
SR-01-T{tier}-L{bay}

Rack behaviour

About rack behaviour

Written to the controller. Sensor timing for all racks is in Site rules.

Versions · 13in use since Mon 22 Sep
  1. v13Eszter Szabó · Mon 22 Sep 09:10 · 1 changeIn useSee changes
  2. v12Gábor Szabó · Thu 18 Sep 15:40 · 1 changeSee changes
  3. v11Dávid Horváth · Mon 25 Aug · added to serviceSee changes

Saved

Bay light brightness 80 % → 60 % on SR-01. The controller uses it the next time a bay lights; lights already on keep their brightness until they go off.

By
Eszter Szabó
Saved
14:32 · Wed 24 Sep
Version
rack settings 13 → 14
Technical details
Reference
cmd_01J8Z7…M4RB

How often Janus reads each board

About how often janus reads each board

Set by Janus. A board with no answer is read less often.

SR-01 read pace per board
BoardReadsPaceActualWhy
boards 1, 2Tier 1Normal410 ms—
boards 3, 4Tier 2Normal420 ms—
boards 5, 6Tier 3Normal430 ms—
boards 7, 8Tier 4Normal440 ms—
boards 9, 10Tier 5Normal450 ms—

Retire this rack

About retire this rack

Empty it, switch it off, then retire it.

  1. Check3 things block this
  2. Emptying
  3. Switched off
  4. Retired
  • Blocks118 reels must be moved out first
  • Blocks3 reels reserved for WO-260714-07
  • Blocks1 Review item open at T5-L22

Retired racks keep their history; their bays are closed and can't be reopened. To use the rack again, set it up again.

Starting stops new put-ins on SR-01. It can be continued from any station.

Not available until the blockers are cleared.

In service

Alerts

Faults and blocked work stay here until fixed. Notices can be cleared.

SR-02 is limited

Bence Tóth is on itsince 09:41 · 4 h 51 min14:30 installation map v4 drafted by Dávid Horváth under permit · waiting to be applied

Tier 3, bays 1–16 are Unknown. Blocks 2 take-outs for WO-260714-09 and hides 310 pcs of PN-QFN32-MCU7. The rest of SR-02 works.

Troubleshoot SR-02Stays until fixed

Label not recognised

A Würth Elektronik label matched no code rule.

Add label rule

Put-in not finished

Reel R-2026-0109 is waiting for the sensor at SR-01-T4-L31: finish putting it in, or cancel.

Continue put-in

Counter ReelSave is failing

Owner: line counter vendorsince 13:48

12 messages waiting. SMT Line 2 counters don't know about reels taken out since 13:48.

Open Integrations

Snapshot taken · 14:30

Verified · off-host copy 14:30. Snapshots every 15 min while Janus is busy.

Choose working rack

Scans and bay lights on this station use the working rack. Opening another rack never switches it.

Racks

Help

What the words mean

Language

Applies to this station only. Records keep the words they were written in.

SR-01-T5-L22

Tier 5 · bay 22 · 7″

Record

Empty

No reel on record

Sensor

Empty

0.4 s ago

Last bay of R-2026-0088: By: Janus · Missing delay · 13:22. Found it? Open in Review
Holds
Reels up to 7″
Bay light
Off · dark
Wired to
bus 1 · board 10 · ch 6

Pause controller CTRL-A01?

Janus finishes sending, then releases the controller. SR-01 stops lighting bays and all 160 bays show Unknown until you reconnect. The pause survives a restart.

For example: vendor check of a board with the XGate tool.

Write at least 4 characters.

Update firmware · CTRL-A01

SR-01 · Reel rack A

  1. Plan
  2. Released
  3. Vendor tool
  4. Back online
  5. Recorded
Now
V2.01-2503 · reported by the controller 06:02
New
V2.02-2510 · Danutek release of Mon 15 Sep · file checked
Who
You · or an installer under a permit for a firmware update
If it fails
The rack stays Limited and the receipt says which check failed. Going back needs the vendor tool; Janus records whichever version the controller reports.

Then: SR-01 becomes Limited while the vendor tool runs. Janus releases CTRL-A01; all 160 bays show Unknown and no light is set. Offline is expected until 14:47, so no offline alarm. When it answers again Janus reads the version, runs Check it answers and compares the wiring, then records both versions.

Replace CTRL-A01

SR-01 · serial …0201 · 192.168.0.21

The new controller
The rack in front of you should light.
Address

Then: scan the serial sticker on the new box.

Move SR-01

Now at SMT Line 2 · position 1 · floor label POS-L2-01

Before it moves

  • BlocksPut-in in progress at T4-L31 · R-2026-0109, Márta Kovács since 14:20 · finish or stop it first
  • Note3 reels reserved for WO-260714-07 · they wait while it moves
  • NoteT5-L22 reel missing · stays in the Review queue

Scan the label on the floor, or choose the place.

No offline alarm in this time. Longer, and it becomes a fault with you as owner.

Then: nothing yet. Put-in in progress at T4-L31 · R-2026-0109, Márta Kovács since 14:20 · finish or stop it first.

Prototype

Overview · SR-01

Preview stateLeft yellow lamp out of order

View as

This page

Purpose
One rack: overview, troubleshoot, settings.
Release
R1
First viewport
1 primary · 1 notice · 3 blocks