:00Thu 24 Sep

Replenishment

Whole reels from a rack to a line buffer.

Later · not in R1Neo 0032 §5, 0060

The automatic replenishment board: a reel offered by lighting its bay by itself, kept lit, relit, and requests waiting for stock.

Not in R1
Station pull is R1's only dispatch: nothing lights before a pull (0032 §5, 0060), and no line waits for stock (0046 §3). DP18 only ever creates an order.
R1 instead
Replenishment orders in the Demand index: created by a person, allocated at once, pulled at the rack like any demand. Open Demand

Automatic replenishment · all lines

Offering

R-2026-0036 blinks blue at SR-01-T4-L27 for SMT Line 2 · PN-0603-10K.

How automatic replenishment works
  1. WaitingNo line needs a reel yet
  2. OfferingOne reel blinks blue until taken out
  3. PausedSomeone is taking out reels; they go first
  4. Short pause10 s after a take-out
then waits again
  • OffNothing is offered automatically
  • StoppedCan't continue on its own

Receiving station

Scan arriving reels into

Line 2 buffer

SMT Line 2

Scan, or type the ID and press Enter.

Expected here

1 reel on the way
  • R-2026-0034 · PN-0402-100N 100 nF 50 V 0402
    Taken out of SR-03-T1-L08 at 14:18 · 4 000 pcs · for feeder 3

Today at Line 2 buffer

Scanner ready

Rejected

R-2026-0137 · PN-SMAJ24A · 14:07
Not sent to Line 2 buffer. Take it to Line 1 buffer.

Márta KovácsOperator

Arrived

R-2026-0126 · PN-0402-100N · 11:26
4 000 pcs when taken out. Not confirmed loaded.

Gábor NagyOperator
Technical details
Reference
cmd_01J8Z3…8FQA
Request
REQ-0110

Deliveries

  • System step
  • Sensor- or scan-confirmed step
  • Needs you 2

  • PN-SMAJ24A
    24 V TVS · 1 000 pcsSR-01Line 1 bufferBence TóthSupervisorREQ-0112 · for WO-260714-09
    1. Requested, done13:40
    2. Offered, done13:41
    3. Taken out, done, sensor-confirmedsensor · 13:52
    4. On the way, done, sensor-confirmedR-2026-0137
    5. Wrong buffer, needs review, sensor-confirmedscanned at Line 2 · 14:07

    Step 5 of 5 · Wrong buffer · scanned at Line 2 · 14:07 · needs review

    Needs reviewOpen Review queue
    Details
    Scanned at Line 2 buffer, so no arrival was recorded. Take R-2026-0137 to Line 1 buffer, or put it back in the rack.
  • PN-SMAJ24A
    24 V TVS · MSL 2aany rackLine 1 bufferBence TóthSupervisorREQ-0113 · for WO-260714-09
    1. Requested, doneby hand · 14:10
    2. No reel to offer, needs reviewwaiting 22 min
    3. Taken out, not yet, sensor-confirmed
    4. On the way, not yet, sensor-confirmed
    5. Arrived, not yet, sensor-confirmed

    Step 2 of 5 · No reel to offer · waiting 22 min · needs review

    Waiting for stockGo to Put in
    Details
    No whole reel of PN-SMAJ24A in any rack. R-2026-0109 (2 500 pcs) is being put in at SR-01-T4-L31. This request takes it once stored.
  • In progress 3

  • PN-0402-100N
    100 nF 50 V 0402 · 4 000 pcsSR-03Line 2 buffer · feeder 3MES adapterConnected systemREQ-0115
    1. Requested, doneMES adapter · 12:48
    2. Offered, done12:48
    3. Taken out, done, sensor-confirmedsensor · 14:18
    4. On the way, now, sensor-confirmedR-2026-0034 · 14 min
    5. Arrived, not yet, sensor-confirmedscan at Line 2 buffer

    Step 4 of 5 · On the way · R-2026-0034 · 14 min

    On the wayScan it at the station above
  • PN-0603-10K
    10 kΩ 1 % 0603 · 5 000 pcsSR-01Line 2 bufferAutomatic replenishmentJanusREQ-0116
    1. Requested, doneautomatically · 14:21
    2. Offered, nowblinks blue now
    3. Taken out, not yet, sensor-confirmed
    4. On the way, not yet, sensor-confirmed
    5. Arrived, not yet, sensor-confirmed

    Step 2 of 5 · Offered · blinks blue now

    OfferedLit until taken out
    Late · act now · 8 min · runs out ≈ 14:50
    Details
    R-2026-0036 · 5 000 pcs
    SR-01-T4-L27
    Take it out of the bay blinking blue. The sensor confirms it.
  • PN-SOT23-2N7002
    N-MOSFET 60 V · ESDSR-01Line 1 bufferOlena KovalenkoPlannerREQ-0117
    1. Requested, doneby hand · 14:24
    2. Offer waiting, nowSR-01 shows REQ-0116 first
    3. Taken out, not yet, sensor-confirmed
    4. On the way, not yet, sensor-confirmed
    5. Arrived, not yet, sensor-confirmed

    Step 2 of 5 · Offer waiting · SR-01 shows REQ-0116 first

    Offer ends 14:397 min 40 s left
    Details
    R-2026-0141 · 3 000 pcs
    SR-01-T1-L05
    Suggested Not reserved. Checked again when the take-out starts.
Done today 2
  • 12:10
    PN-0603-10K → Line 2 buffer, cancelled by Bence Tóth
    REQ-0109 · “WO-260714-10 paused, not needed today.”
    Cancelled
  • 11:26
    PN-0402-100N · R-2026-0126 arrived at Line 2 buffer
    REQ-0110 · 4 000 pcs when taken out · not confirmed loaded
    Arrived

Request a reel

One whole reel to one line buffer.

Part

One open request per part and buffer. Risk words come from Material planning.

From
RackNo whole reel in stockR-2026-0164 (480 pcs) on SR-01 is reserved for WO-260714-07 line 4.
ToLine 2 bufferSMT Line 2

It waits for stock. A reel is lit once one is stored.

When to light
Options
Keep it lit for

After this the bay goes dark; the request stays open.

pcs

Whole reels with at least this many pcs.

Choose a part first.No whole reel in stock. It waits for stock.

Turn off automatic replenishment?

The lit bay SR-01-T4-L27 goes dark. Open requests stay open. Requests by hand still work.

Cancel REQ-0113?

Nothing has left a rack for it.

Saved in Activity with your name.

Write at least 4 characters.

Receive at which buffer?

Remembered for Station SMT-2.

Buffer

Alerts

Faults and blocked work stay here until fixed. Notices can be cleared.

SR-02 is limited

Bence Tóth is on itsince 09:41 · 4 h 51 min14:30 installation map v4 drafted by Dávid Horváth under permit · waiting to be applied

Tier 3, bays 1–16 are Unknown. Blocks 2 take-outs for WO-260714-09 and hides 310 pcs of PN-QFN32-MCU7. The rest of SR-02 works.

Troubleshoot SR-02Stays until fixed

Label not recognised

A Würth Elektronik label matched no code rule.

Put-in not finished

Reel R-2026-0109 is waiting for the sensor at SR-01-T4-L31: finish putting it in, or cancel.

Counter ReelSave is failing

Owner: line counter vendorsince 13:48

12 messages waiting. SMT Line 2 counters don't know about reels taken out since 13:48.

Snapshot taken · 14:30

Verified · off-host copy 14:30. Snapshots every 15 min while Janus is busy.

Choose working rack

Scans and bay lights on this station use the working rack. Opening another rack never switches it.

Racks

Help

What the words mean

Language

Applies to this station only. Records keep the words they were written in.

Prototype

Replenishment board

Preview stateAutomatic board

View as

This page

Purpose
The self-lighting replenishment board. Replenishment orders are the Demand index’s replenishment lens.
Release
Later · not in R1 Neo 0032 §5, 0060
First viewport
1 primary · 1 notice · 3 blocks